The Benefits and Challenges of Epoxy Floors | Painters USA

Wednesday, May 06, 2020

The Benefits and Challenges of Epoxy Floors

Epoxy flooring is a popular option for industrial-grade floors. They are tough, aesthetically pleasing, come in many options such as anti-slip coatings, and more. When deciding if epoxy floors are right for your business’s needs, consider the pros and cons.

But first, it’s important to know what epoxy flooring is

What is Epoxy Flooring?

Epoxy flooring, also known as resinous flooring or polymer flooring, is a two-part mixture consisting of resin and hardener. Epoxy is placed over concrete, wood, VCT, tile, or many other common industrial and commercial floors. The chemical reaction creates a bond to the substrate and forms a hard plastic. Plus, it cures fast so your company can get back to business quickly. 

Benefits of Epoxy Flooring

Many companies chose epoxy flooring for its ease and strength. Epoxy flooring is the perfect solution for floors that must withstand extreme temperatures, foot and machine traffic, chemicals, oil, and other fluids without peeling or corroding over years of constant use. Food processing, electronics, pharmaceutical, meat and poultry, distilleries, dairy, industrial, and manufacturing facilities are just some of the industries for which epoxy flooring is the perfect solution. 

Seamless, easily cleanable surface

Because epoxy is poured, there aren’t seams, joints, or ridges like with tile or other types of flooring. This makes epoxy a more sanitary flooring option, eliminating cracks and crevices for dirt and bacteria to hide during cleanings. An anti-microbial additive can take the sanitation to another level for food plants or healthcare facilities. Also, its smooth surface makes it easier for hospital gurneys or forklifts to roll over without jostling or resistance from floor seam bumps. 

Resistant to stains and water

Epoxy flooring holds up well against stains and water. Unlike wood, laminate, or other types of flooring, epoxy does not warp or water stain as a result of water damage. When inevitable spills happen, clean up is very easy and stains are rare. 

Durability

When it comes to flooring, epoxy is the toughest! The chemical compounds create an impact resistant floor that is perfect to handle shock, heat, heavy machinery, and more without worrying about cracks and wear and tear. The flooring is also durable enough to withstand chemical spills for use in chemical plants. 

Appearance

With a smooth, shiny, and seamless appearance, epoxy flooring is an attractive option for many different buildings. Epoxy flooring offers many beautiful colors, perfect for hotel lobbies or athletic complexes. 

Cost effectiveness

Another benefit of epoxy flooring is it’s extremely cost effective. The cost per square foot is significantly lower than other types of flooring. The real deal comes in knowing that the flooring will not have to be replaced for many years and requires low maintenance. 

Strength

When rating the flexural strength, most epoxy floors are more than 3x’s stronger than concrete, which is usually under 3,000 psi. Epoxy flooring is created to withstand heavy machinery, high traffic, and extreme temperatures such as those found in food processing. There is nothing stronger than epoxy flooring! 

Safety

The number one priority of any company should be safety. An anti-slip coating can be installed so there is no need to worry about slips and accidents with epoxy floors. This is a great safety measure for areas with high foot or machinery traffic. Epoxy floors are also highly visible, without any hidden cracks or bumps that would cause accidents. 

Eco-friendly

There is no danger in epoxy flooring eroding or flaking to pollute the environment. Additionally, installation leaves behind less waste than other types of flooring. Because it isn’t porous, harsh cleaning chemicals aren’t needed. These factors all make epoxy flooring an eco-friendly option.

Easy maintenance 

Epoxy flooring is one of the easiest types of floors to maintain. It doesn’t chip or crack and is nonporous and it will last years. 

Challenges of Epoxy Flooring 

While there are many advantages to choosing epoxy flooring, it is good to know all the challenges that may arise. The pros definitely outweigh the cons, but still keep these things in consideration. 

Slippery 

Because of the seamless, smooth surface, epoxy flooring can be slippery when wet. It is recommended that you add an anti-slip coating, which will prevent falls. 

Smell while drying

Standard epoxy floors can have a chemical smell when drying. The epoxy flooring vapors can be dangerous if exposed to them. However, if you give the floor proper time to cure, the off-gassing doesn’t last as long as many types of flooring. 

Takes days to dry

Epoxy floors can take longer to dry than other types of flooring. There are faster curing epoxies than the typical 24-72 hours so you can have a quick return to service. It is crucial to wait for a floor to completely cure before using it. 

Underflooring needed

With epoxy flooring, you will need to install a floor underneath first. Wood, steel, cement, or concrete can be used as underflooring. This can make it more costly if you are starting a build from scratch, but cheaper instead of ripping up existing flooring.

Requires special cleaners

Soap-based cleaners can create a cloudy discoloration on epoxy floors. To avoid this haze, use a cleaner specifically made for epoxy floors. You can also use ammonia mixed with water. Never use citrus-based cleaners or vinegar, as they can cause erosion over time. 

Epoxy Floors for Your Needs 

Epoxy flooring is a great option for many different types of buildings. It is affordable, durable, and versatile. You won’t have to worry about re-doing your floors, as the average epoxy floor lasts years! With additives, such as anti-slip and anti-microbial, epoxy floors meet the business needs for healthcare, manufacturing, food and agriculture, automotive, and many other industries.

Here at Painters USA, we will install an epoxy floor that is the perfect fit for your commercial, industrial, or food processing business. Request an estimate today!